BACKGROUND
This project started out with the desire to have a 6-car storage garage. After looking into wood framed structures I
looked at metal buildings. I selected this kit as I liked the wood frame system with the clear span steel trusses.
My original plans were for a 70' long x 24' wide garage with 3 double garage doors along the length. After selecting
the metal building I increased the width to 42'. The cost to increase the width was very little - and you just can't
have enough garage space! Also, instead of 3 garage doors along the length, I went with one garage door on the end closest
to our driveway.
I tried to get a quote for a contractor to provide the building "turn-key". This is a commercial-style building, but
very small (for commercial buildings). I didn't have any luck so I decided I could be the general contractor and sub out the
work.
BUILDING PERMIT
I spoke to my Building Department and got an OK for my plans. But the building permit could not be provided until the
building engineering details and the foundation engineering details were provided.
I thought this could be a potential problem as you can't get engineering calcs and drawings of the building until
you buy it. And you can't design the foundation until you get the column reactions from the building engineering calcs.
I discussed this with my Building Department and they assured me that they would OK the permit. So I went ahead
and put a deposit on the building (the balance is due upon delivery).
The calculations and drawings came in about 3 weeks and were stamped by an engineer. I forwarded these to my foundation
engineer so that he could design the foundation.
FOUNDATION
The foundation is my responsibility, and needs to be designed and stamped by an engineer. There are many ways to design
a foundation. Miracle Steel suggested sonotubes beneath the columns, with grade beams with rebar connecting the
sonotubes to the floor slab (to resist outward loads). This is the way my engineer designed the foundation.
Once the foundation was designed, I was able to obtain the Building Permit.
My excavation contractor passed along the foundation plans to a concrete foundation contractor. They suggested that
instead of sonotubes, a continuous wall with a footing and pilasters would be much better.
The reasons were that it will be a lot easier to install the required anchor bolts, the height of the foundation will
be much easier to get level and all lined up correctly, and the pilasters do not have to be tied into the floor (the continuous
wall resists the outward column loads).
Because the continuous wall will resist outward loads, the grade beams and rebar connections from the pilasters (square
footings) can be eliminated. This simplifies the installation of the foundation. Also it allows the floor to be poured after
the building is installed, which I am now planning to do.
I sketched out the foundation change, and my engineer gave the revised foundation a thumbs-up - and so that was the way
we went. I figure the amount of concrete increased from 36 yards to 52 yards, and forms are needed, so the foundation may
cost a bit more. But less concrete is needed for the floor (no grade beams), less rebar is needed (no tie-ins into the footings),
and the critical measuring, etc. to get the sonotubes all perfectly lined up, etc. will not be required. So I thought it might
be a wash.